Industrial Abrasive Cutting Technology

Powercut 350M automatic cutting machine with 350mm/14in cutting wheels

 

Powercut Abrasive Cutting Machine-

Powercut 350M –a powerful general purpose cutting machine with powered cutting head for materials preparation

  • Cutting head can be fitted with up to 350mm/14in dia. Cutting wheels

  • Powerful 5.5 KW/7.5HP 3 phase motor

  • Adjustable cutting head feed rate

  • PLC control of operating cycle

  • Pneumatic or manual vices with infeed/outfeed as required

  • Inverter option for variable speed

 

A Standard Automatic Cutting Machine for the Met/Materials Lab.

The Powercut 350M is an automatic cutting machine with powerful drive motor. The cutting head is pneumatically powered. The system eliminates the hand operation and gives reproducible cutting conditions. The cutting head accepts cutting wheels up to 350mm/14in diameter. The T-Slot work table can be fitted with either quick-lock vices or a variety of different pneumatic vices. The PLC control of the pneumatics and electrics gives a sophisticated cutting machine with reproducible cutting characteristics.

 

Cutting Head

The 32mm/1 1/4in diameter spindle is belt driven by a powerful 5.5kW/7.5HP 3 Phase motor. The long life sealed spindle bearings do not require lubrication. Abrasive or Diamond Cutting Wheels from 250/10in to 350mm/14in diameter can be fitted. n The standard wheel speed is set at 2500rpm; other belt and pulley combinations give different wheel speeds for particular applications.

 

 

 

Hydraulic System

A hydraulic power pack is fitted in a rear compartment and links to the cutting head via a cylinder. This gives a very stable movement of the cutting head which in turn leads to a high quality cut surface. A control valve is located below the front control panel for varying the downfeed speed of cutting. The cutting head can be positioned with a front panel control to be just above the material n A PLC is incorporated in the electronic design to control the automatic cutting sequence. If pneumatic vices are fitted then the closing or opening of the vices can also be made part of the cutting cycle.

 

Work Table

The work table has T slots for fitting the 2 quick lock vices. The vices have 95mm/3 3/4in capacity. Side access ports in the canopy can be used for introducing long bars through the vices.

 

Control system

The electronics are contained in a compartment mounted on the rear panel of the machine tray. This compartment also contains the PLC controller. The front control panel has switching for the various machine functions including the cutting head feed control. The canopy is safety interlocked and cannot be opened whilst the wheel is running. It has a large front viewing windows and 2 side windows.

 

Control panel layout showing:

 

variable wheel speed module, downfeed control valve, bottom of cut sensor OK, and control disabler for manual cutting

 

Coolant Circulation

The machine can be used for wet or dry cutting. The coolant tank is located in the base cabinet. The 55l/min circulation pump ensures adequate supply of coolant in the cutting area. Flexible coolant jets direct coolant to the area of cutting.

The machine generally complies with the European CE standards.

 

Option

Manual cutting options

 

The Hydraulic Power Pack which is at the heart of the machines performance. Situated in a rear cabinet above the electrics

Quick disconnect linkage changes the cutting machine into a manual machine for cutting materials where feel is important

 

Specification

Cutting: Automatic cutting - variable feed rate

Cutting Head:

Spindle Diameter: 32mm/1 1/4in dia

Drive Motor: 5.5KW/7.5HP

Wheel Speed: 2500rmp, polychain drive

Wheel Diameter: up to 350mm/14in

Pneumatic System:

Air/Oil system driving cutting head

Variable speed control valve

Solenoid operated cylinder nPLC control of auto cycle

Work Table:

T-Slot work table for securing vices

Vices: 2 Quick-lock vices

capacity 95mm/3 3/4in (optional)

Pneumatic vices available as option

Coolant Circulation:

 

17L /4.5gal Coolant Tank in base cabinet

55L/min circulation pump

Flexible coolant jets with washdown hose

Electrical:

Front Control Panel with following functions

Motor ON Coolant ON, Height ON/OFF, Auto Cycle,

Feed Rate, E-Stop

Dimension & Weight: Size:

650mm/25.6in width x 760mm/30in depth x 1420/56in height Weight: 260Kg/572lbs

Services Power:

3 phase 380-415V or 460V Airline:

at least 80psi / 5 bar

 

 

Manual cutting option

The Powercut 350M can be converted for manual cutting for those delicate samples where hand control is an advantage

Ordering Information

8-P35-001-00 Powercut 350 Cutting Machine, 3 phase 380-415V 50 Hz

8-P35-003-00 Powercut 350 Cutting Machine, 3 phase 460V 60 Hz

8-P35-002-00 Powercut 350 Cutting Machine, 3 phase 208-220V 60 Hz

can be supplied to special order.

 

6-P35-510/512 LH & RH Quick Clamp Manual Vices

6-P35-200-00 Pneumatic vice c/w regulator & switch

6-P35-490-00 Inverter for Wheel speed variation